Vertical dry mortar production line CRL-2
Product Detail
Introduction
Vertical dry mortar production line
Vertical mortar production line CRL series, also known as standard mortar production line, is a complete set of equipment to batching finished sand, cementitious materials (cement, gypsum, etc.), various additives and other raw materials according to a specific recipe, mix with a mixer, and mechanically packing the obtained dry powder mortar, including raw material storage silo, screw conveyor, weighing hopper, additive batching system, bucket elevator, pre-mixed hopper, mixer, packaging machine, dust collectors and control system.
The name of the vertical mortar production line comes from its vertical structure. The pre-mixed hopper, the additive batching system, the mixer and the packaging machine are arranged on the steel structure platform from top to bottom, which can be divided into single-floor or multi-floors structure.
Mortar production lines will vary greatly due to differences in capacity requirements, technical performance, equipment composition and degree of automation. The entire production line scheme can be customized according to the customer's site and budget.
CRL-2 series production line includes
• Raw material lifting and conveying equipment;
• Raw material storage equipment
• Vibrating screen
• Batching and Weighing system
• Mixer and packaging machine
• Control System
• Auxiliary equipment
Raw material lifting and conveying equipment
Bucket elevator
The bucket elevator is designed for continuous vertical transportation of bulk materials such as sand, gravel, crushed stone, peat, slag, coal, etc. in the production of building materials, chemical, metallurgical and other industries.
Screw conveyor
Screw conveyor is suitable for conveying of non-viscous materials such as dry powder, cement, etc. It is used to transport dry powder, cement, gypsum powder and other raw materials to the mixer of the production line, and transport the mixed products to the finished product hopper. The lower end of the screw conveyor provided by our company is equipped with a feeding hopper, and the workers put the raw materials into the hopper. The screw is made of alloy steel plate, and the thickness is corresponding to the different materials to be conveyed. Both ends of the conveyor shaft adopt a special sealing structure to reduce the impact of dust on the bearing.
Raw material storage equipment
Sand hopper
The sand hopper is mainly composed of a hopper body (the volume and quantity of the hopper body are customized according to actual needs), a supporting steel structure, vibrator, and level gauge, etc. In order to save the transportation cost, the user can make it locally, and we will provide the design and production drawings.
Vibrating screen
A vibrating screen is used to sieve the sand into the desired particle size. The screen body adopts a fully sealed structure, which can effectively reduce the dust generated during the working process. Screen body side plates, power transmission plates and other components are made of high-quality alloy steel plates, with high yield strength and long service life.
Batching and weighing system (main materials and additives)
Main materials weighing hopper
The weighing hopper consists of hopper, steel frame, and load cell (the lower part of the weighing hopper is equipped with a discharge screw). The weighing hopper is widely used in various mortar lines to weigh ingredients such as cement, sand, fly ash, light calcium, and heavy calcium. It has the advantages of fast batching speed, high measurement accuracy, strong versatility, and can handle various bulk materials.
Additives batching system
Mixer and packaging machine
Dry mortar mixer
The dry mortar mixer is the core equipment of the dry mortar production line, which determines the quality of the mortars. Different mortar mixers can be used according to different types of mortar.
Single shaft plough share mixer
The technology of the plough share mixer is mainly from Germany, and it is a mixer commonly used in large-scale dry powder mortar production lines. The plough share mixer is mainly composed of an outer cylinder, a main shaft, plough shares, and plough share handles. The rotation of the main shaft drives the plowshare-like blades to rotate at a high speed to drive the material to move rapidly in both directions, so as to achieve the purpose of mixing. The stirring speed is fast, and a flying knife is installed on the wall of the cylinder, which can quickly disperse the material, so that the mixing is more uniform and fast, and the mixing quality is high.
Single shaft plough share mixer (small discharge door)
Single shaft plough share mixer (big discharge door)
Single shaft plough share mixer (Supper high speed)
Double shaft paddle mixer
Product hopper
The finished product hopper is a closed silo made of alloy steel plates for storing mixed products. The top of the silo is equipped with a feeding port, a breathing system and a dust collection device. The cone part of the silo is equipped with a pneumatic vibrator and an arch breaking device to prevent the material from being blocked in the hopper.
Valve bag packing machine
According to the requirements of different customers, we can provide three different types of packing machine, impeller type, air blowing type and air floating type for your choice. The weighing module is the core part of the valve bag packing machine. The weighing sensor, weighing controller and electronic control components used in our packaging machine are all first-class brands, with large measuring range, high precision, sensitive feedback, and the weighing error could be ±0.2 %, can fully meet your requirements.
Control cabinet
The equipment listed above is the basic type of this type of production line.
If it is necessary to reduce dust in the workplace and improve the working environment of workers, a small pulse dust collector can be installed.
In short, we can do different program designs and configurations according to your requirements.
Auxiliary equipment
If it is necessary to reduce dust in the workplace and improve the working environment of workers, a small pulse dust collector can be installed.
In short, we can do different program designs and configurations according to your requirements.
Scope of application
Company Profile
CORINMAC-Cooperation& Win-Win, this is the origin of our team name.
This is also our operating principle: through teamwork and cooperation with customers, create value for individuals and customers, and then realize the value of our company.
Since its founding in 2006, CORINMAC has been a pragmatic and efficient company. We are committed to finding the best solutions for our customers by providing high-quality equipment and high-level production lines to help customers achieve growth and breakthroughs, because we deeply understand that customer's success is our success!
Customer visits
Welcome to CORINMAC. CORINMAC's professional team offers you comprehensive services. No matter which country you come from, we can provide you with the most considerate support. We have extensive experience in dry mortar manufacturing plants. We will share our experience with our customers and help them start their own business and make money. We thank our customers for their trust and support!
User Feedback
Our products have won a good reputation and recognition in more than 40 countries, including the United States, Russia, Kazakhstan, Kyrgyzstan, Uzbekistan, Turkmenistan, Mongolia, Vietnam, Malaysia, Saudi Arabia, the United Arab Emirates, Qatar, Peru, Chile, Kenya, Libya, Guinea, Tunisia, etc.
Case I
Case II
Transport Delivery
CORINMAC has professional logistics and transportation partners who have cooperated for more than 10 years, providing door-to-door equipment delivery services.
Transport to customer site
Installation and commissioning
CORINMAC provides on-site installation and commissioning services. We can send professional engineers to your site according to your requirements and train on-site personnel to operate the equipment. We can also provide video installation guidance services.
Installation steps guidance
Drawing
Company Processing Ability
Certificates
Our products
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Simple dry mortar production line CRM3
Capacity: 1-3TPH; 3-5TPH; 5-10TPH
Features and Advantages:
1. Double mixers run at the same time, double the output.
2. A variety of raw material storage equipment is optional, such as ton bag unloader, sand hopper, etc., which are convenient and flexible to configure.
3. Automatic weighing and batching of ingredients.
4. The whole line can realize automatic control and reduce labor cost.
Durable and smooth-running belt feeder
Features：
The belt feeder is equipped with a variable frequency speed regulating motor, and the feeding speed can be adjusted arbitrarily to achieve the best drying effect ore other requirement.
It adopts skirt conveyor belt to prevent material leakage.
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Main material weighing equipment
Features:
- 1. The shape of the weighing hopper can be selected according to the weighing material.
- 2. Using high-precision sensors, the weighing is accurate.
- 3. Fully automatic weighing system, which can be controlled by weighing instrument or PLC computer
Tower type dry mortar production line
Capacity: 10-15TPH; 15-20TPH; 20-30TPH; 30-40TPH; 50-60TPH
Features and Advantages:
1. Low energy consumption and high production efficiency.
2. Less waste of raw materials, no dust pollution, and low failure rate.
3. And because of the structure of the raw material silos, the production line occupies 1/3 area of the flat production line.
Adjustable speed and stable operation disperser
The disperser has the functions of dispersing and stirring, and is a product for mass production; it is equipped with a frequency converter for stepless speed regulation, which can run for a long time, with stable operation and low noise; the dispersing disc is easy to disassemble, and different forms of dispersing discs can be replaced according to the process characteristics; the lifting structure adopts hydraulic cylinder as the actuator, the lifting is stable; this product is the first choice for solid-liquid dispersion and mixing.
The disperser is suitable for the production of various materials, such as latex paint, industrial paint, water-based ink, pesticide, adhesive and other materials with a viscosity below 100,000 cps and a solid content below 80%.
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Stable operation and large conveying capacity b...
Bucket elevator is a widely used vertical conveying equipment. It is used for vertical conveying of powder, granular and bulk materials, as well as highly abrasive materials, such as cement, sand, soil coal, sand, etc. The material temperature is generally below 250 °C, and the lifting height can reach 50 meters.
Conveying capacity: 10-450m³/h
Scope of application: and widely used in building materials, electric power, metallurgy, machinery, chemical industry, mining and other industries.
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