Vertical mortar production line CRL series, also known as standard mortar production line, is a complete set of equipment to batching finished sand, cementitious materials (cement, gypsum, etc.), various additives and other raw materials according to a specific recipe, mix with a mixer, and mechanically packing the obtained dry powder mortar, including raw material storage silo, screw conveyor, weighing hopper, additive batching system, bucket elevator, pre-mixed hopper, mixer, packaging machine, dust collectors and control system.
The name of the vertical mortar production line comes from its vertical structure. The pre-mixed hopper, the additive batching system, the mixer and the packaging machine are arranged on the steel structure platform from top to bottom, which can be divided into single-floor or multi-floors structure.
Mortar production lines will vary greatly due to differences in capacity requirements, technical performance, equipment composition and degree of automation. The entire production line scheme can be customized according to the customer's site and budget.
• Manual feed hopper for raw materials
• Raw material bucket elevator
• Mixer and packaging machine
• Control cabinet
• Auxiliary equipment
The technology of the plough share mixer is mainly from Germany, and it is a mixer commonly used in large-scale dry powder mortar production lines. The plough share mixer is mainly composed of an outer cylinder, a main shaft, plough shares, and plough share handles. The rotation of the main shaft drives the plowshare-like blades to rotate at a high speed to drive the material to move rapidly in both directions, so as to achieve the purpose of mixing. The stirring speed is fast, and a flying knife is installed on the wall of the cylinder, which can quickly disperse the material, so that the mixing is more uniform and fast, and the mixing quality is high.
The finished product hopper is a closed silo made of alloy steel plates for storing mixed products. The top of the silo is equipped with a feeding port, a breathing system and a dust collection device. The cone part of the silo is equipped with a pneumatic vibrator and an arch breaking device to prevent the material from being blocked in the hopper.
According to the requirements of different customers, we can provide three different types of packing machine, impeller type, air blowing type and air floating type for your choice. The weighing module is the core part of the valve bag packing machine. The weighing sensor, weighing controller and electronic control components used in our packaging machine are all first-class brands, with large measuring range, high precision, sensitive feedback, and the weighing error could be ±0.2 %, can fully meet your requirements.
The equipment listed above is the basic type of this type of production line.
If it is necessary to reduce dust in the workplace and improve the working environment of workers, a small pulse dust collector can be installed.
In short, we can do different program designs and configurations according to your requirements.
Features:
1. The plough share head has a wear-resistant coating, which has the characteristics of high wear resistance and long service life.
2. Fly cutters be installed on the wall of the mixer tank, which can quickly disperse the material and make the mixing more uniform and fast.
3. According to different material s and different mixing requirements, the mixing method of the plough share mixer can be regulated, such as mixing time, power, speed, etc., to fully ensure the mixing requirements.
4. High production efficiency and high mixing precision.
Capacity: 1-3TPH; 3-5TPH; 5-10TPH
Features and Advantages:
1. Compact structure, small footprint.
2. Equipped with a ton bag unloading machine to process raw materials and reduce the work intensity of workers.
3. Use the weighing hopper to automatically batch ingredients to improve production efficiency.
4. The whole line can realize automatic control.
Features:
1. The mixing blade is cast with alloy steel, which greatly prolongs the service life, and adopts an adjustable and detachable design, which greatly facilitates the use of customers.
2. The direct-connected dual-output reducer is used to increase the torque, and the adjacent blades will not collide.
3. Special sealing technology is used for the discharge port, so the discharge is smooth and never leaks.
Features:
1. The diameter of the silo body can be arbitrarily designed according to the needs.
2. Large storage capacity, generally 100-500 tons.
3. The silo body can be disassembled for transportation and assembled on site. Shipping costs are greatly reduced, and one container can hold multiple silos.
see moreBucket elevator is a widely used vertical conveying equipment. It is used for vertical conveying of powder, granular and bulk materials, as well as highly abrasive materials, such as cement, sand, soil coal, sand, etc. The material temperature is generally below 250 °C, and the lifting height can reach 50 meters.
Conveying capacity: 10-450m³/h
Scope of application: and widely used in building materials, electric power, metallurgy, machinery, chemical industry, mining and other industries.
see moreCapacity: 5-10TPH; 10-15TPH; 15-20TPH
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